Thursday, May 22, 2008

Step-wise guide to assemble an I-Scooter

1. The unit comes in a re-inforced steel cage
2. Carefully remove the top frame and the side bars of the cage (There should be about 8-10 screws holding the unit together.
3. Insert the key and rotate clock wise to open the trunk space (located under the seat)
4. You should find instructions, manual, nuts, bolts, screw driver, spanners and other tools in the trunk
5. The step-wise instruction is, the following sequence is preferred
a. Install front wheel
b. Install the handle
c. Install the front body work
d. Install the side body work
e. Install the seat supporter
f. Install the battery
6. Front wheel Installation. Caution: Do not remove the black plastic cap/holder between the disc plates.
a. The wheel should be on the foot rest
b. Unmount the moped from the cage by simply taking the long screw and two bolts out
c. While one person is holding the moped, carefully place the disc of the wheel into the brake dics (note: the black plastic holder should be taken out right before you place the wheel inbetween the brake disc).
d. Fit the wheel in place by using long screw and bolts that come along with it
7. Handle installation
a. Find the long screw along with two bolts.
b. First bolt should hold the handle in place while the other bolt goes in the back to hold the screw in place. (Caution: This could be very tricky if you are using the tools that come with the bike. I would suggest using a ricochet tool if you have one)
c. Make sure that handle is not wobbly, if it is then try to find a bolt that fits in the handle bar socket (there should be two of them in the kit)
8. Front body work
a. It comes in pieces, one that goes above the wheel (like a mud guard) and one that main frame
b. For the one that goes over the wheel
i. there should be a steel frame to hold it in place. The steel frame goes underneath the cover
ii. There should be three screws that hold it in place.
iii. Attach the cover to the main handle bar
c. Installing main frame involves three bolts on either side and one bolt in the front.

9. Side body work
a. There should be two of them for either sides of I-Scooter
b. Each of them is to be fixed using two sets of nuts and bolts
10. Battery installation involves filling it with fluid and placing it in the groove (in the foot rest). Attach three of the wires (as indicated in manual). The manual instructions are very clear on battery installation.
11. Seat supporter has four bolts holding it in place
12. Fill gas, use electronic remote to start the bike (Caution: do not use kick start or automatic start on the handle, they will not work)

Enjoy your first tank for about 130 miles.……….

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